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沃爾瑪工廠產(chǎn)能能力（質(zhì)量管理）審核文件清單
Request Document List (for Wal-Mart FCCA) |
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No. |
項(xiàng)目與內(nèi)容 general Items |
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1.0 |
工廠自我評(píng)估表 Wal-Mart Factory Pre-Audit-Audit Questionnaire |
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1.1 |
工廠簡介 Brief introduction of factory |
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1.2 |
營業(yè)執(zhí)照 Business License |
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1.3 |
公司組織架構(gòu)圖 Organization chart |
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1.4 |
(公司）廠區(qū)/廠房平面圖 Plant layout plan |
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1.5 |
生產(chǎn)工序流程圖(針對WM的采購產(chǎn)品或類似產(chǎn)品) Production process flow chart(focused on WM's order or similar product) |
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1.6 |
管理體系證書（質(zhì)量/環(huán)保/社會(huì)責(zé)任等） Certificate of various management systems ISO9001/BRC/ISO14001/ICTI/WRAP etc |
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1.7 |
利器（刀片，剪刀等）收發(fā)控制/斷針控制/驗(yàn)針記錄 Procedure and records of sharp tools control(blades, scissors)/broken needle control/metal detection |
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1.8 |
儀器設(shè)備校驗(yàn)程序/記錄和報(bào)告 Procedure and records of equipment calibration |
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1.9 |
設(shè)備（在用生產(chǎn)機(jī)器／檢驗(yàn)測試設(shè)備/工具及閑置儀器設(shè)備工具等)明細(xì)單 List of machines, tools, spare parts and equipment. |
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1.10 |
設(shè)備維修保養(yǎng)記錄 Maintenance and repairing records for machine/equipment. |
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2.1 |
質(zhì)量手冊(質(zhì)量方針，質(zhì)量目標(biāo))/程序文件 Quality manual(quality objective, quality policy)/procedures |
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2.2 |
客戶投訴處理程序及記錄 Procedure and records of customer complaint |
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2.3 |
產(chǎn)品緊急事故處理程序（包括召回程序）及記錄 Product recall procedure including procedure and records when applicable |
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2.4 |
質(zhì)量會(huì)議記錄（重點(diǎn)關(guān)注由生產(chǎn)部和品管部針對解決質(zhì)量問題而召開的會(huì)議）Quality meeting records(mainly focused on the meeting for solving the quality issues between production dept and quality control dept) |
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2.5 |
質(zhì)量管理體系/質(zhì)量控制關(guān)鍵人員職責(zé) Role and Responsibility of QC personnel |
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2.6 |
危害分析及風(fēng)險(xiǎn)評(píng)估（物理性危害來源如：金屬異物；化學(xué)性危害來源如：清潔劑，殺蟲劑的使用，微生物方面的危害來源如：蟲害，霉變） Hazard Analysis and Risk assessment to identify hazards from physicals/chemicals/microbiology |
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2.7 |
控制物理／化學(xué)／微生物危害的程序和記錄 Procedures and records about control risk of physical/chemical/microbiological contamination (which may damage the product and personnel) |
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3.1 |
來料檢驗(yàn)控制程序 Procedure of quality control on incoming materials |
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3.2 |
各種來料檢驗(yàn)標(biāo)準(zhǔn)及缺陷分類 Inspection criteria (e.g. sampling plan/AQL/defective classification) |
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3.3 |
IQC來料檢驗(yàn)報(bào)告/不良品處理（退貨，挑選及讓步接收等）記錄 Inspection/test reports of incoming materials including rejected items and concession when applicable |
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3.4 |
來料中免檢產(chǎn)品的符合性證書或測試報(bào)告 Certificate of compliance or test report of incoming materials when applicable |
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3.5 |
物料庫存/周轉(zhuǎn)控制的程序或規(guī)定 Procedure/rules of materials rotation control and inventory management warehouse (e.g. FIFO) |
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3.6 |
供應(yīng)商評(píng)審程序及記錄（包括初次供應(yīng)商挑選評(píng)估及后續(xù)定期的供應(yīng)商表現(xiàn)評(píng)估） Supplier Assessment System (including initial evaluation and regular assessment) |
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3.7 |
供應(yīng)商來料狀況的質(zhì)量統(tǒng)計(jì) On-going performance monitoring for incoming goods |
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4.1 |
產(chǎn)品設(shè)計(jì)程序及記錄（適合時(shí)） Procedure and records of product design when applicable |
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4.2 |
(量產(chǎn)前進(jìn)行）試產(chǎn)的制度記錄及相應(yīng)的糾正改善措施（有需要時(shí)) Pilot-run policy and records, and the corresponding corrective actions when applicable) |
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4.3 |
產(chǎn)前會(huì)議制度及記錄 Procedure/records of pre-production meeting |
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4.4 |
制造各工序包括包裝的作業(yè)指導(dǎo)書/規(guī)格要求，參考樣板，批準(zhǔn)板 Working instruction/specification/approval and reference sample for manufacturing and packing |
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4.5 |
過程質(zhì)量控制的程序/標(biāo)準(zhǔn)/記錄（首件檢驗(yàn)，在線檢驗(yàn)，巡檢，抽檢，全檢） Procedure/criteria/records of IPQC (First piece inspection, on-line inspection, patrol inspection, random inspection, full inspection etc. |
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4.6 |
過程不良處理程序及記錄 Non-conformity control procedures and records on WIP products |
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4.7 |
過程不良的糾正預(yù)防 Corrective/preventative actions in case of bath non-conformity identified for WIP products |
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5.1 |
內(nèi)部測試清單/測試手冊（操作指引）/測試記錄 List of in-house testing/testing manual(instructions)/testing records |
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5.2 |
儀器校驗(yàn)記錄 Internal/external calibration records/reports of testing equipment |
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5.3 |
測試人員資質(zhì)培訓(xùn)記錄 Training records of testing technician |
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6.1 |
終期產(chǎn)品檢驗(yàn)程序 Inspection procedure for final products |
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6.2 |
終期檢驗(yàn)標(biāo)準(zhǔn) Inspection standard/inspection level/Sample Plan on final products |
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6.3 |
不良成品的處理程序及記錄 Non-conformity control procedures and records on final products |
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6.4 |
不良成品的糾正預(yù)防 Corrective/preventative actions for non-conformity final products |
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6.5 |
成品出貨放行機(jī)制 Procedure of shipment release |
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6.6 |
標(biāo)識(shí)及可追溯性：批次標(biāo)識(shí)/日期標(biāo) Identification and traceability(batch code/date code etc when applicable) |
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7.1 |
培訓(xùn)的制度及記錄（包括入職前，崗前培訓(xùn)，定期培訓(xùn)，包括普通操作員/檢驗(yàn)員/工程技術(shù)人員） Training procedure and records (pre-work training, on-job training and regular training) for workers/QC members/technician/engineers |
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7.2 |
對熟練工技術(shù)人員的招聘前的考核 Pre-hire test for skilled personnel |
