FCCA工廠生產能力評估驗廠程序、內容
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要求提供資料： |
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1．工廠簡介 |
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2．營業執照 |
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3．質量手冊 |
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4．操作規程 |
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5．組織結構 |
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6．崗位職責描述 |
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7．質量會議記錄 |
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8．產前會議記錄 |
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9．生產計劃及生產進度表 |
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10． 供應商管理 |
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11． 生產工序流程圖 |
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12． 文件控制程序 |
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13． 來料檢驗規范及記錄 |
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14． 生產作業指導書 |
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15． 客戶投訴記錄 |
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16． 糾正預防措施 |
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17． 生產設備清單 |
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18． 保養維修記錄 |
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19． 計量器具校準記錄 |
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20． 測量儀器的檢驗書 |
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21． 測試程序、記錄 |
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22． 不合格品的控制程序、記錄 |
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23． 首件樣品評估確認程序 |
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24． 員工培訓記錄（上崗、技能） |
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25． 外發產品檢驗報告 |
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26． 產中檢驗報告 |
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27． 出貨檢驗報告 |
現場：
1．內部的實驗室（沖擊，公差，自由落體，表面附著力，色差等）測試儀器
2．色卡的配備
3．車間的光度（60-70）
Section A – Existing Supplier New Factory Request
Overview
Step 1 – Supplier submits factory request via Retail Link
Step 2 – ES verifies if factory is new or existing. If factory is new, then ES will approve factory
ID with IOR = prequalification GP and notify supplier and concerned GP Sourcing /
Merchandising team, and send FCCA and ES audit request to BV and ITS
Step 3 – 3rd party sends supplier package to supplier
Step 4 – Supplier pays 3rd party for both FCCA & ES
Step 5 – ES informs GP sourcing / merchandising teams and supplier with the FCCA results
Step 6 – If factory passes the audits, ES will change IOR for the factory to Wal-Mart
Section B – Existing Supplier Existing Factory
Step 1 – Supplier submits factory request via Retail Link
Step 2 – ES verifies if factory is new or existing. If factory exists, then ES would notify supplier
and concerned GP Sourcing / Merchandising team. If GP sourcing / merchandising team
confirms the factory needs FCCA, ES send FCCA request to 3rd party (BV only)
Step 3 – 3rd party sends supplier package to supplier
Step 4 – Supplier pays 3rd party for FCCA only
Step 5 – ES informs GP sourcing / merchandising teams and supplier with the FCCA results
Step 6 – If factory passes the audits, ES keep the factory active in Retail Link
Section C – New Supplier New Factory
Overview
Step 1 - How suppliers submit New Factory ID request using New Factory Prequalification Form
Step 2 – ES verifies if factory is new or existing. If factory is new, then ES will send FCCA and
ES audit request to BV and ITS
Step 3 – 3rd party sends supplier package to supplier
Step 4 – Supplier pays 3rd party for both FCCA & ES
Step 5 – ES informs GP sourcing / merchandising teams and supplier with the FCCA results
Step 6 – If factory passes the audits,
Section D – New Supplier Existing Factory
Overview
Step 1 - How suppliers submit New Factory ID request using New Factory Prequalification Form
Step 2 – ES verifies if factory is new or existing and confirm with Sourcing / Merchandising. If
factory exists, then ES would notify supplier and concerned GP Sourcing / Merchandising team.
If GP sourcing / merchandising team confirms the factory needs FCCA, ES send FCCA request
to 3rd party (BV only).
Step 3 – 3rd party sends supplier package to supplier
Step 4 – Supplier pays 3rd party for FCCA only
Step 5 – ES informs GP sourcing / merchandising teams and supplier with the prequalification
results
Step 6 – If factory passes the audits, ES keep the factory active in Retail Link |
